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"Hassas" means Precision !

 

 

"Setting, Grinding and Inspection All in one Clamping"

The TB200N is a Precision Tool Grinding Machine which incorporates the necessary features required for the economical manufacture 
and re-grinding of a wide range of cutting tools  made from PCD, PCBN, CVD, tungsten carbide and other materials. It can grind angles and radii on standard and special turning and milling inserts, boring tools, grooving tools and many types of special turning tools. It presents best possible results for finnish grinding as well as with high material removal rates.

Rigid construction and a 3HP variable speed grinding spindle allow for vibration-free grinding and fast stock removal. The worktable moves rapidly into and out from the grinding position by a pneumatic cylinder.

The TB-200N features a unique video optical system with 15-120x(zoom) magnification and a 12" monitor. This provides for a higher magnification and/or a larger field of view than most machine-mounted optical comparator systems. In addition, the system moves with the
worktable for easy setup and for inspection during and after grinding. Controls are placed for ease of use.

  • Grinding the primary cutting edge, tip radius and secondary cutting edge without any setup change
  • One-piece cast-iron base provide extra rigidity and minimize vibration
  • Heavy duty swivel table pivots on 4 pieces precision angular contact bearing
  • The oscillation is adjustable in position, stroke and frequency
  • C.C.D camera with TV monitor and precision scale for easy setup&inspection during grinding
  • Monitor scope with zoom system for adjustable from 15-120 magnification even 0.02 mm radius could be ground and inspected
  • For workpieces, chucking with dia.3-26 mm including rotation motor, dividing workhead and dividing plate(24 division), other division on request.
  • End mills, form tools, cutters, drills etc could be ground with Round Bar Grinding Attachment
  • In order to get optimum stock removal rate, the grinding wheel spindle has variable speed permits to adjust the best cutting speed for the corresponding materials and the various wheel diameters.
  • Quick clamping fixture for rapid clamping of tool
  • Large Capacity coolant tank with filter for precision grinding

 

TB-200N Universal Precision
PCD & PCBN Tool Grinding Machine

Technical Specifications

Grinding Wheel Motor Power 2.2 kW  - 380V 3 Phase
Spindle  Speed 2850 RPM (50Hz)
Grinding Wheel Size 150x40x40mm
Cutting Speed
25 m/min.
Tip Radius
Ø0–60 mm
Grinding Pressure Regulator
0-450 N
Grinding Wheel Oscillation Frequency

0~40/min  (infinitely variable)

Grinding Wheel Oscillation Storke 0~35mm (infinitely variable)
Grinding Wheel Oscillation Position

0~200mm (infinitely variable)

Grinding wheel inclination -3º~+25º
Swivel table clamping angle
240º
Table Surface
210x160x4 slot
Worktable handwheel division 0.001 mm/div.
Machine Weight
App.1520 kgs
Dimensions 1550x1460x1990mm
Tool Clamping
Quick Clamping Fixture
Optical Linear Scale
Digital Display Counter (0.001 mm increment)
Coolant  System
30 liter tank

 

 

 

The
Machine 
can 
Grind 
these 
kind of 
Tools 

  • Provides the necessary features required for the economical manufacture and regrinding of a wide range of cutting tools made of PCD, PCBN, Tungsten Carbide, HSS etc.
  • Best possible results for finish grinding as well as with high material removal rates
  • Setting, Grinding and inspection all in one clamping 
 

 

 

 

 

Standard Accessories

  • 2 Machine light (12V)
  • Coolant system includes 30 liter tank without filter
  • Quick clamping fixture
  • Tool stand (4 pcs) 
  • Optical linear scale with digital display counter (0.001mm increment)
  • 2/3" TV camera with 12" TV monitor, Monitor scope with zoom system
  • For adjustable form 15-120 magnification
  • Splash protection shield with magnetic stand
 

 

 

 

 

 

 

Optional Accessories

  • High performance swivelling angle reader(0.05º increment)
  • Griding wheel spindle with variable speed (1000~4000 RPM)
  • Large capacity coolant tank with paper roll filter (First filter) and filter cartridge 5 µm (second filter), 200 liters tank, 2 hoses (one for coolant, one for cleaning)
  • Round bar grinding attachment
  • Wheel dresser
  • Universal quick-clamping fixture rotates 360 degrees and inclines -20 to +20 degrees in two planes to conical relief, cylindrical relief, or a combination of both. (standard quick-clamping fixture is conical relief only).

DESIGN FEATURES

  • One-piece cast iron base provide extra rigidity and minimize vibration.
  • The cross slide and longitudinal slide is mounted with SCHNEEBERGER type N and O heavy duty & precision linear slide guide for its accuracy and life.
  • Heavy duty swivel table pivots on 4 pieces precision angular contact bearing.
  • The oscillation is adjustable in position, stroke and frequency.
  • C.C.D camera with T.V monitor and precision scale for easy set up & inspection during grinding.
  • Monitor scope with zoom system for adjustable from 15-120 magnification even 0.02 radius can be ground and inspected.



PRECISION SCALE

 

QUICK CLAMPING FIXTURE
(STANDARD ACCESSORIES)

  • Quick clamping fixture for rapid clamping of tool stand, The quick clamping fixture has an adjustable stop and is directly mounted to the cross table
  • Swivel table angle lock is by a adjustable handle lever
  • Worktable rapid infeed and feed back is devised by air cylinder control with a small handle lever.
  • The grinding presser is different for vitrified bonded grinding wheel, metal bonded, resinoid bonded.
  • The grinding presser is adjusted from 0~450 NEWTON by a knob
  • The tiltable grinding wheel spindle is adjusted by a hand wheel, grinding wheel angle set up only in a few seconds

TOOL STAND

  • The tool stand is standard accessories, is for clamping tip holder, delivered with 4 pieces, size 13. 20. 26. 32mm
  • Large capacity coolant tank with filter for precision grinding

ROUND BAR GRINDING ATTACHMENT

  • For workpieces chucking with diameter Ø3~26mm including rotation motor 1 set ER collet (23 pieces), dividing workhead and dividing plate (24 division), other division on request, (0~60 Rpm. Clockwise & anti closkwisely  rotation) end mill, form tools, cutter, drill, etc can be ground with this attachment

GRINDING WHEEL SPINDLE WITH VARIABLE SPEEDS

  • During the wheel dressing, and in order to get the optimum stock removal rate, the spindle driver with variable speed permits to adjust the best cutting speed for the corresponding matials and the various grinding wheel diameters. The inverter is built into the machine base, direction of rotation and speed can be adjusted on the control panel
  • Splash protection shield with magnetic stand

WHEEL DRESSER

  • For dressing diamond & CBN grinding wheels, the wheel dresser is mounted to the quick clamping fixture, and is equipped with a mechanical brake.